In 2009 it rose to 45 tonnes, but has since remained flat at 450,000-470,000 tonnes. The total mushroom production today has increased approximately 13-fold on that of 1960 in the space of half a century(2).It is estimated that nowadays over 90% of all mushrooms produced are grown by sawdust-based cultivation(3).
The advancement of sawdust-based cultivation technology has contributed to developments in both breeding and cultivation technology. With breeding, spawn has been developed, making sawdust-based cultivation possible, and having a direct bearing on fruiting body shapes that meet consumer needs and reducing labour(4).Also with cultivation technology, the effect of the type and composition ratio of the substrate, which forms the sawdust-based medium, and nutrition supplementation on the yield and quality of the fruiting bodies is being examined, and the development of more superior medium ingredients at a lower cost is underway. This paper will show the efficacy of using industrial waste and underutilized biomass resources for the purpose of improving the sawdust-based medium for the sawdust-based cultivation of edible mushrooms, and will outline findings that have developed as practical technology.
2. Use of soy pulp and azuki bean paste waste(1) Use of soy pulp
Soy pulp is the by-product produced in the process of manufacturing tofu and other processed soy foods, with approximately 700,000 tonnes produced in Japan annually. Of that, 420,000 tonnes is used as fodder for pigs and other livestock, 160,000 tonnes in fertiliser, and 30,000 tonnes, including dried soy pulp, in food, with tens of thousands of tonnes discarded as industrial waste(5, 6). Thinking I could contribute to helping with the effective use of soy pulp and reducing the production costs of mushrooms, I examined the use of soy pulp as nutrition supplementation in sawdust-based oyster mushroom cultivation(7, 8).
I examined the applicability of fresh soy pulp as nutrition supplementation (Table 1). I used rice bran and soy pulp for the nutrition supplementation, mixed each at weight ratios of 5:0, 4:1, 3:2, 2:3, 1:4, 0:5, then used cedar sawdust for the substrate (uncomposted), mixed the substrate and nutrition supplementation at a weight ratio of 1:1, and adjusted the moisture content to 65% to create the test medium. For the test mushrooms, I used commercially available oyster mushroom spawn Meijiwase and Mori 39. With the cultivation duration, the mycelial spread duration showed a tendency to be longer when soy pulp made up at least 60% of the nutrition supplementation than the medium in which rice bran was the main constituent. The duration required for the first flush after the fungi at the top was scraped showed a tendency to decrease as the soy pulp ratio increased until the soy pulp mixing ratio was 80%. In contrast, however, the duration required for the second flush increased as the soy pulp mixing ratio increased.
The cultivation duration overall was affected by the extremely shortened duration required for the first flush after scraping due to the mixing of soy pulp, and was made 7-16 days shorter than the rice bran only group by the mixing of soy pulp. With the fruiting body yield, between the soy pulp only group and the rice bran only group, the latter had a greater fruiting body yield in the first flush. However, the fruiting body yield increased with the mixing of soy pulp with rice bran. In the test groups with a soy pulp ratio of 60-80% in particular, the Mori 39 yield was approximately double and Meijiwase was over 1.4-fold that of the rice bran only group. In the second flush, there was a greater fruiting body yield in the mixed soy pulp and rice bran groups than in the rice bran only group, with this trend remarkable in Meijiwase. In the total yield, which combined the first and second flushes, there was no remarkable difference in the rice bran only and soy pulp only groups, but the fruiting body yield increased when rice bran and soy pulp were mixed. The total yield increased significantly as the soy pulp ratio rose, particularly for a soy pulp mixing ratio of up to 80%.
The C/N ratio of the medium, reducing sugar quantity and water-soluble protein quantity reflects the nutritional state of the medium(9).I measured the medium C/N ratio, water-soluble protein quantity and reducing sugar quantity at the time of inoculation and the time of scraping (Table 2). With the medium C/N ratio, a the time of inoculation it was 54.6 in the rice bran only group, decreasing as the soy pulp mixing ratio increased and was 32.5 in the soy pulp only group.